Ethernet Advanced Physical Layer, Ethernet-APL for short, is the physical layer for transmitting data into the field of process plants. In this blog article we explain in simple and understandable language what exactly Ethernet-APL is, how parallel communication works today and what possible options there are to access data.
What is Ethernet-APL?
Ethernet-based protocols such as EtherNet/IP, HART-IP, OPC UA or PROFINET utilize different physical layers. This can be explained with the ISO/OSI model (Fig.1), which generically describes communication across different systems.
Figure 1: The ISO/OSI reference model with examples of industrial protocols
For wire-based communication, the physical layer, which is layer 1, defines the electrical system: cables and connectors, signal levels, power supply, and electrical explosion protection.
Layer 7 defines how bits and bytes represent data, e.g., an analog measurement value, a counter, or a digital control output. In the context of industrial protocols, technicians and engineers however often consider a protocol like FOUNDATION Fieldbus H1 or PROFIBUS PA as one function unit. For Ethernet-based protocols, we need to abandon this simplified view. Ethernet protocols run on various media. They communicate with 10 Mbit/s, 100 Mbit/s, or 1 Gbit/s speeds. They utilize fiber optics or even Wi-Fi (blue boxes in layer 1), and finally Ethernet-APL. This physical layer is fit for the rough or at least very demanding environment in the field of process plants (green box in layer 1).
Ethernet-APL enables fast and efficient communication of large amounts of data with a transmission rate of 10 Mbit/s. The two-wire line simultaneously transmits data and power with up to 92 W.
Did you know? The incline elevator at Montmartre in Paris runs Ethernet-based PROFINET and PROFIsafe wirelessly between the cars and the stations to ensure safe and reliable transportation for the passengers. Read here: Reaching Montmartre safely, due to PROFIsafe.
What Does Parallel Communications via Ethernet Mean?
Very simple—just think about your daily life. Where are you working? From home, on the road, or in your office? Parallel communication is the standard way of life: You might be on the phone, writing an e-mail and browsing on a website on your laptop, and all at the same time. Your children may be attending school classes or playing online video games on tablets in their rooms. And the same happens in the neighbors’ houses. This is parallel communication carried via Ethernet and other physical layers such as cable or DSL.
Or consider the following analogy: Ethernet is the road, the protocols are car brands, e.g., PROFINET, OPC UA, EtherNet/IP, HTTPS, SIP, and VoIP. The road carries any vehicle. Multiple cars and trucks can ride on the same road, until there is so much traffic that there is a traffic jam. This is where network architects come into play: they take care of the appropriate design so that traffic can run properly without congestion.
Basically, Pepperl+Fuchs builds the road with switches and junction boxes, and does road maintenance with physical layer diagnostics.
For the field of process automation parallel communication means that multiple systems can access data stored in the instruments simultaneously. It can be expected that planners will select the following:
- One real-time enabled protocol for control. This choice depends on the selected control system or PLC. NAMUR recommends PROFINET or EtherNet/IP.
- One or more protocols for other applications such as processing diagnostic messages, alarms, or configuration management.
NAMUR recommends OPC UA. Many vendors, Pepperl+Fuchs alike, implement this protocol in their instruments.
HART-IP: This is what we offer with Pepperl+Fuchs Remote I/O today.
HTTPS: Surf to the instrument from your smart phone or PC. All vendors do that in their demos today.
Real-time Ethernet protocols
Multiple Ways to Access Data from the Instrument
When you direct your web browser to any website, the web browser is your client and connects to the server of the website owner. With Ethernet-APL you can call the webpage of the field instrument. The device itself then hosts the HTTPS server that you interact with: you can access status and alarms, view manuals or certificates. This happens in parallel to access from the DCS or the asset management system.
Field instruments with Ethernet-APL can host these functions, depending on the vendor’s implementation of the device. Ethernet-APL opens possibilities for parallel access enabling applications that enrich and enhance the work lives of everyone working with instrumentation and automation. This will enable users to optimize their plant for the benefit of worker safety, utilization of their plant assets, output quality and yield.
With Ethernet-APL you have access to all relevant data, such as physical layer diagnostics, device information, status and configuration. This enables real-time process monitoring as well as predictive maintenance.
Would you like to delve deeper into the subject?
Learn all about Ethernet-APL in process automation:
Ethernet-APL—Industry 4.0 Applications for Process Automation
Ethernet-APL—for IIoT Applications in Process Industries
The Ethernet Advanced Physical Layer—Technology for IIoT in the Field of Process Plants
From Concept to Market: the First Ethernet-APL Field Switch for Process Automation